HYPERTURN 45

2 spindles

2 tool turrets

Driven tools on both turrets

Y axis

Automation with EMCO bar or swing loader

HIGHLIGHTS

MACHINING HYPERTURN 45

HYPERTURN 45 COUNTER SPINDLE

HYPERTURN 45 WORK AREA

MACHINING HYPERTURN 45

HYPERTURN 45 COUNTER SPINDLE

HYPERTURN 45 WORK AREA

MACHINING HYPERTURN 45

HYPERTURN 45

• Highly dynamic drives in all axes
• Two high-performance work spindles
• Two highly flexible, 12-station tool turrets
• Stable Y axis with 70 mm travel
• State-of-the-art control and drive technology
• User-friendly dialog control with 3D graphics
• Compact dimensions
• Made in the Heart of Europe

OVERALL DIMENSIONS/WORK SPACE

Machine layout Hyperturn 45

Work area Hyperturn 45 SMY-plus

Floor plan EMCO TOP LOAD 8-45/3300

WORKPIECES

HIP JOINT CUP

Hip joint cup (titanium alloy)

STARTER PINION

Starter pinion 42 Cr Mo 4

DENTAL CONTRA-ANGLE HANDPIECE

Dental contra-angle handpiece made of brass

CONNECTING SHAFT

Connecting shaft made of steel

HIP JOINT CUP

Hip joint cup (titanium alloy)

STARTER PINION

Starter pinion 42 Cr Mo 4

DENTAL CONTRA-ANGLE HANDPIECE

Dental contra-angle handpiece made of brass

CONNECTING SHAFT

Connecting shaft made of steel

EXAMPLES OF USE

• Production of precise workpieces in middle to large quantities General machinery and equipment engineering High-precision areas Medical technology Jewelry industry

VERSIONS

Layout of the Hyperturn 45

HYPERTURN 45 SM-PLUS

Basic version of Hyperturn 45 SM-plus with main and counter spindle, two tool turrets with driven tool positions

HYPERTURN SMY-PLUS

Hyperturn SMY-plus with additional Y axis in the upper slide system

OPTIONS/ACCESSORIES

BAND FILTER SYSTEM WITH HIGH-PRESSURE COOLANT PUMPS

A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling tools to be used to their best advantage.

FINISHED PART CONVEYOR BELT

On the conveyor belt within the machine casing, arranged lengthwise, with a storage surface of 1400 x 180 mm, the work pieces are put down damage free.

EMCO TOOL BREAKAGE MONITORING SYSTEM

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing.

TOOL GAUGE

The tool gauge allows tools to be measured quickly and accurately on both turrets in the work area. It is mounted manually in the holder in the work area and, after use, is replaced in a storage space in the machine housing.

UNLOADING THROUGH THE COUNTER SPINDLE

Long, thin workpieces with diameters of up to 45 mm can be removed from the machine using the counter spindle. Parts are mostly stored on a sloping surface or, if necessary, also on a controlled conveyor to prevent any kind of damage occurring.

AUTOMATION

EMCO TOP LOAD 8-42/3200

The EMCO TOP LOAD series was designed for feeding 3-meter long bar material into EMCO machines fully automatically. The EMCO TOP LOAD 8-42/3200 loads bar material having a diameter of up to Ø 42 mm.

LM 1200 FOR HT 45, MT 45

The EMCO LM1200 short type bar loader has been designed to load short bar stock up to 1200mm into the machine spindle. Low investment cost and minimum floor space combined with automatic loading guarantee high efficiency. The bar stock length is determined by the spindle length of the machine. Spindle extension are available on demand.

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SWING LOADER

Universal loading and unloading for preformed blanks and parts. Using the multiple grippers and handling systems the swing loader can be customized to your individual needs.

SOFTWARE/CONTROL

SINUMERIK 840D-SL INCL. SHOPTURN

The Sinumerik 840D sl is a universal and flexible CNC system. The Sinumerik 840D sl offers a wide range of functions. It is ideally suited for applications using the most diverse technologies.

FANUC 31I-B

The Series 30i/31i/32i-MODEL B CNCs have been developed for the next generation of high performance machine tools

Their enhanced functionality and superior performance extends the potential of machine capabilities into the future.

ESPRIT - HYPERTURN 45 (OPTIONAL)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

EMCO CPS PILOT - HYPERTURN 45 (OPTIONAL)

EMCO CPS PILOT is the virtual EMCO HYPERTURN on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.